HEATER TREATER
Our expertise in heater treaters is pivotal for enhancing the separation and treatment of oil and water in your processing operations. Heater treaters combine heating and separation functions to effectively break down emulsions and improve the removal of water and solids from crude oil. By carefully controlling the temperature and residence time, our systems ensure optimal separation efficiency, reducing the need for additional treatment stages and improving overall product quality. Designed for robustness and reliability, our heater treaters help maintain smooth operation, minimise maintenance costs, and maximise production efficiency. With our advanced solutions, you can trust in the effective treatment and conditioning of your crude oil, supporting a more efficient and profitable operation.
Technical Specifications
Performance Metrics
Heating Efficiency: Provides precise heating to temperatures up to 200°C, ensuring optimal separation of water and sediments from crude oil.
Separation Efficiency: Achieves up to 98% removal of water and solids, improving crude oil quality and reducing downstream processing needs.
Flow Rates: Handles crude oil flow rates from 5,000 to 100,000 BPD, accommodating various processing capacities.
Temperature Control: Maintains stable temperature control within ±2°C, ensuring consistent and efficient operation.
Materials Used
Heating Elements: Constructed from high-temperature resistant alloys or stainless steel, designed to withstand prolonged exposure to heat and corrosive environments.
Vessel Construction: Made from carbon steel or stainless steel with protective linings to resist corrosion and abrasion from crude oil and associated impurities.
Separation Internals: Utilises advanced materials for internal components like coalescers and demisters to enhance separation efficiency and durability.
Insulation: Features high-performance insulation materials to minimise heat loss and improve energy efficiency.
Applicable Environments
Onshore Refineries: Ideal for use in onshore refineries, providing effective heating and separation of crude oil for further processing.
Offshore Platforms: Designed to operate reliably on offshore platforms, where robust performance is crucial in challenging marine environments.
Heavy Oil Processing: Suitable for heavy and extra-heavy crude oils, improving viscosity and separation characteristics for easier handling and transportation.
Remote Locations: Engineered for remote and harsh locations, ensuring dependable performance with minimal maintenance requirements even in extreme conditions.