CYCLONE DESANDER & SAND WASH
Our expertise in Cyclone Desanders and Sand Wash systems is crucial for the efficient management of sand and solids in your production processes. Cyclone Desanders use centrifugal forces to remove sand and other particulates from production fluids, preventing abrasion and blockages in downstream equipment. Paired with our Sand Wash systems, which clean and separate sand from hydrocarbons and water, these solutions ensure that solids are effectively managed and disposed of, reducing wear and tear on your equipment and maintaining the integrity of your operations. Designed for high efficiency and reliability, our Cyclone Desanders and Sand Wash systems help you maintain smooth production, minimise downtime, and protect your infrastructure. With our advanced technology, you can achieve cleaner process streams, extend equipment life, and enhance overall operational efficiency.
Technical Specifications
Performance Metrics
Separation Efficiency: Achieves up to 98% efficiency in removing sand and solid particulates from production fluids, ensuring cleaner output and reduced equipment wear.
Flow Rates: Capable of handling fluid flow rates from 500 to 50,000 barrels per day (BPD), making it suitable for various operational scales.
Pressure Range: Operates effectively under pressures ranging from 100 psi to 2,500 psi, ensuring flexibility in different processing environments.
Particle Size Removal: Efficiently removes sand particles as small as 10 microns, protecting downstream equipment and maintaining optimal process performance.
Materials Used
Cyclone Liners: Made from high-grade abrasion-resistant materials such as ceramic or advanced polymers, designed to withstand the rigours of high-velocity separation processes.
Vessels and Casings: Constructed from durable carbon steel or stainless steel with corrosion-resistant coatings, ensuring long-term durability in harsh environments.
Nozzles and Valves: Utilises high-durability materials like stainless steel or advanced alloys for nozzles and valves, providing reliable operation and reducing maintenance needs.
Sand Wash Equipment: Features robust materials in sand washing units, capable of handling abrasive sands and solids without compromising efficiency or longevity.
Applicable Environments
Offshore Platforms: Engineered for use on offshore platforms, where efficient sand removal is critical for maintaining production rates and protecting sensitive equipment.
Onshore Oil and Gas Facilities: Ideal for onshore processing facilities, where effective sand management is essential to ensure smooth operation and minimise equipment wear.
High-Sand Production Wells: Suitable for environments with high sand production, providing reliable separation and handling of large volumes of solids.
Remote and Harsh Locations: Designed to perform in remote and extreme environments, offering dependable operation with minimal maintenance, even in challenging conditions.