HYDROCYCLONE
Our expertise in hydrocyclones is vital for the efficient separation of solids from liquids in your processing operations. Hydrocyclones leverage centrifugal forces to separate particles based on size and density, effectively removing sand, silt, and other solids from liquids. This process is particularly crucial in managing produced water and protecting downstream equipment from abrasion and blockages. Our hydrocyclones are engineered for high separation efficiency, low maintenance, and reduced operating costs, ensuring reliable and continuous performance. By implementing our advanced hydrocyclone solutions, you can achieve cleaner process streams, enhance equipment longevity, and maintain smooth, efficient operations.
Technical Specifications
Performance Metrics
Separation Efficiency: Delivers up to 90% efficiency in removing solids and oil from produced water, ensuring high-quality separation and meeting environmental discharge standards.
Flow Rates: Capable of handling water flow rates from 100 to 50,000 barrels per day (BPD), suitable for a wide range of industrial and offshore applications.
Pressure Range: Operates effectively within a pressure range of 100 psi to 2,000 psi, allowing for flexible integration into various processing systems.
Particle Size Removal: Efficiently removes particles down to 10 microns, ensuring clean water output and protecting downstream equipment.
Materials Used
Cyclone Liners: Made from abrasion-resistant materials such as ceramic or high-grade polymers, designed to withstand the high-velocity separation process.
Vessels and Casings: Constructed from robust carbon steel or stainless steel, with coatings to resist corrosion and extend the lifespan in harsh environments.
Nozzles and Valves: Utilises high-durability materials like stainless steel or advanced alloys for nozzles and valves, ensuring reliable operation and minimal maintenance.
Piping: Features corrosion-resistant piping, enhancing the durability and reliability of the overall system.
Applicable Environments
Offshore Oil Platforms: Engineered for offshore environments where space and efficiency are critical, ensuring effective water treatment in challenging conditions.
Onshore Processing Facilities: Ideal for onshore facilities, where efficient solid and oil removal from produced water is essential for compliance with environmental regulations.
Industrial Wastewater Treatment: Suitable for various industrial wastewater treatment applications, providing efficient removal of fine solids and oil to protect downstream processes.
Remote and Harsh Locations: Designed to perform in remote and extreme environments, offering reliable operation with minimal maintenance requirements.